Sunday, July 10, 2022

How the Mighty are Fallen

      It was about the size of a BB.  It was more cylindrical than orblike, like a short piece of a nail or a spaghetti noodle, less than 3/8 of an inch long.

     “It” was responsible for three days of agony, hair-tearing, and more than normal number of oaths I’ve vowed to stop using.

      All during the dry winter and spring, I held off stirring any dirt for fear that the terrible winds we had during May would start things blowing, like the 30’s or the 50’s.  Late in May, we got a nice heavy wet snow.  And before that all dried out, in early June we got a little over an inch of rain.

     Suddenly, it was time, past time, to get the ground ready if I was going to plant millet.  All the dry spring, the dry ground remained sterile.  After the snow, the weeds began to come.  Before the June rain had dried enough to farm, the weeds got to be 4—6 inches tall.

      So on a nice June day, I set out with the old Allis and the Calkins rod weeder and tried killing a few weeds.  It was still too wet, and the weeds were going over the rod alright.  But so was enough wet soil that some of the weeds were surviving.

       But there was another problem.  The tractor engine was dragging down, losing rpm’s as if it were overloaded.  Which of course it wasn’t.  Or was it?

       I decided the tandem disk offered a better opportunity to kill more weeds, so I returned to the farmyard and made the exchange.  All this took hours, of course.

       When I returned with the disk, the tractor still acted like it was overloaded.  No way.  Not with that disk.

     I found that if I stopped for a few seconds, the tractor would run top speed for about 30 seconds, and then start dragging down again.  I played that game for 30 minutes.  Stop and wait ten or fifteen seconds.  Go for thirty or forty-five seconds.  Do it again.

       I decided that was no good, so I headed back to the farm thinking, “What am I gonna do?”  It almost certainly had to be a fuel starvation problem, there being no ignition issue for a diesel. 

      The first thing I tried was changing the fuel filters.  Back in the field, it was stop and go, still.  This time, I pulled the fuel line off at the tank.  Plenty of flow there.  Next, I pulled the line off in front of the fuel pump.  Good flow there.  I pulled the line in front of the filters.  Fuel flow there seemed okay, though not as robust as in front of the electrical pump.

      Back to the field.  Same old problem.  Again, I managed to get over some acres when it decided it could run up-to-speed.  The key was once it got to running correctly, don’t stop.  Mother Nature determines that strategy has some problems, bladderly speaking.

      I got to thinking maybe the electrical fuel pump I added last years was too small, was restricting fuel flow.  The next morning, I went to town to try to buy a bigger fuel pump.  No luck.  All they had was what was already installed.

      With some vague hope that the problem had cured itself overnight, I went to the field with the disk.  But after about five minutes of the tractor dragging down, I knew that I would have to fix the problem some way somehow.

     Like most problems in life, determining that I could and would find and fix the problem set me on the right path.  That and centering on the fuel pump. 

      Back in the yard, it was quick work to remove fuel lines.  I had been down that road a few times very recently.  This time, I removed the line right in front of the filters and in front of the fuel pump.

      I put a piece of an old sheet over the fuel pump inlet.  I put some compressed air in the fuel line that connects to the filter, forcing air back through the fuel pump. 

     When I removed the piece of old sheet from the fuel pump inlet, there was my “rubber bb”.  Hard to imagine that a piece of rubber about the size of a whole peppercorn could shut down a giant tractor.

      Even the stone David used to take Goliath out of the picture was a boulder compared to what I held in my hand.  But the lesson was the same:  How the Mighty are Fallen.

      Back in the field I had every confidence that things would run correctly now.  And it did, too.  I finished disking the millet field and moved into the summer fallow that will be wheat in the fall (if moisture conditions allow).

     That afternoon as I retired from my day’s work and inspected things while the tractor filled with fuel.  I discovered two more problems.  One was quite apparent.  The air conditioner had stopped working.

     Two gangs on the disk had bearings that had failed.  My spirits sagged.  Would I never get this job done?

     I had to return to the city to keep an appointment with the eye surgeon.  (We scheduled surgery in October to correct double vision.)

      I used the trip to buy refrigerant but I couldn’t find disk bearings.  NAPA could get them in overnight.  It took one day to remove and disassemble the disk gangs.

      An eight-foot cheater (a section of 1-1/2 inch pipe in this case) and two big pipe wrenches were required to remove the nuts holding the disks on their shaft. Even had I the bearings in hand, which I didn’t, I was pretty much done for the day after that chore.  I’m not as young as I used to be!

       Another day of reassembly wore me out again.  On the third day, I began by recharging the air conditioner.  Success!  I headed for the field with a-c and disk working great.  Maybel

      I pressed the lever and dropped the disk in the ground.  I got ten feet into my chore when the tractor died dead. 

      What now?  When I tried to restart the tractor,  I found everything dead.  Pushing the starter button produced nothing.

      That has to be electrical, I thought.  I brought the portable generator and the battery charger to the field.  Still nothing.  An hour of checking battery connections and other electrical things led me to a solenoid that didn’t appear to be working.

      Back to town.  They had the solenoid.  When I tried the starter button after replacing the solenoid, I got the old “click-click-click” that means only one thing.  Dead battery, plural in this case—two of them.

       I put in a quick call to NAPA before closing time, in case they had to order the batteries in overnight.  They had the batteries.  For only $579, the two new batteries would be mine!

      The batteries are huge weighing about 80 pounds apiece.  Gravity assisted in getting them down from their perch above the tractor tires.  I wasn’t looking forward to getting the new ones in place.  Gravity switched sides in this battle.      

      Day four of this nightmare began with a trip to town.  The young lady who waited on me at NAPA had to have assistance to get the dolly with the batteries on it tilted back enough to roll them to my pickup.  Between the two of us, we got them loaded and the old ones on her dolly.  She didn’t volunteer to help me get them to their proper place in the tractor.

      The 4010 with frontend loader came to my rescue.  The scoop just below the tailgate of the old Dodge pickup made it possible to slide the batteries into the scoop.  With the scoop perched above the battery box, gravity was once again on my side and I managed to drop both batteries into the battery box.  

      Some minutes later, with baited breath, I tried the starter.  The tractor whirred to life almost before I could worry about what to do next if this didn’t work.

      Two days later, the summer fallow was done.  Now, to plant the millet.  But wait!  There’s more!

      Weeds were coming up in the millet field.  The disk didn’t kill everything.  The field would have to be worked again before planting.

      This job took only two days with the Calkins machine and everything running correctly.  Another two days of getting the drills calibrated and loaded with seed and I was planting.

     I finally finished planting July 7, about a month behind schedule.

     Is somebody trying to tell me something? I wonder.

     On the other hand, Mother Nature blessed me with .75” of rain the evening of July 8.  That should be the perfect amount to get the millet off to a good start.

     Another old saying:  "Hope springs eternal in the human breast."